Balance Shaft Removal & Installation Tool Set for Jaguar / Land Rover 2.0D AJ200D (as JLR-303-1681)
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Code:121319
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Weight:6.740 Kgs
Overview:
✔ Balance shaft service tool set for 2.0L diesel engines
✔ Suitable for Jaguar and Land Rover AJ20 / AJ200 / 204DT engines
✔ Designed for removal, installation and alignment
✔ Required for professional engine repair and timing work
✔ Includes complete set of OEM-equivalent tools
✔ Compatible with OEM reference JLR-303-1681
This specialized tool set is designed for servicing the balance shaft system on Jaguar and Land Rover 2.0L diesel engines.
It enables precise removal, installation and alignment of the balance shaft during engine overhaul and repair procedures.
Technical Note
The gear drive of the balance shaft is located at the front side of the engine under a cover.
- Removal is performed from the timing chain / transmission side
- Gearbox removal is required for full access
Functionality
The tool set supports complete servicing of the balance shaft assembly.
- Enables removal of balance shaft components
- Ensures correct alignment during installation
- Supports gear positioning and adjustment
- Allows controlled assembly according to manufacturer specifications
Compatibility
Engine Codes:
- AJ20
- AJ200
- 204DT
- AJ200D
- 204DTA
- 204DTD
Vehicle Applications
Land Rover:
- Defender (L663, from 2020)
- Discovery (L462, 2016–2020)
- Discovery Sport (L550, 2016–2020)
- Range Rover Evoque (L538, 2016–2020)
- Range Rover Evoque (L551, from 2020)
- Range Rover Sport (L494, 2016–2019)
- Range Rover Velar (L560, 2017–2020)
Jaguar:
- E-PACE (X540, 2017–2021)
- F-PACE (X761, 2016–2020)
- XE (X760, 2015–2020)
- XF (X260, 2015–2020)
Included Tools
- Alignment plate for gear drive, as JLR-303-1662
- Balance shaft removal tool set (3 pcs), as JLR-303-1663-1 / -2 / -3
- Balance shaft alignment tool, as JLR-303-1664
- Balance shaft installation tool, as JLR-303-1665
- Extended mounting bolts, as JLR-303-1711
Recommended Additional Tools (not included)
- Item no. 118849 timing tool set for Jaguar / Land Rover 200D / 204D
- Item no. 121325 front crankshaft seal installation tool, as JLR-303-1628
- Item no. 121326 rear crankshaft seal installation tool, as JLR-303-1674A
Torque Specifications (reference 204DTD LR L550 110 kW)
- Upper chain tensioner: 55 Nm
- Lower chain tensioner: 2 × 12 Nm
- Guide rails and upper tension rail: 25 Nm
- Lower tension rail: 12 Nm
- Intermediate gear: 35 Nm
- Camshaft adjuster valve: 10 Nm, loosen 90°, then 25 Nm + 40°
- Oil pump to block: 25 Nm
- Oil pan bolts: 25 Nm (M10: 65 Nm)
- Flywheel / drive plate: 30 Nm + 120°
- Clutch pressure plate: 29 Nm
- Fuel pump gear: 80 Nm
- Fuel pump bracket: 25 Nm
- Crankshaft pulley bolts: 37 Nm + 90°
Original numbers are provided for comparison purposes only. This is not an original tool.