Ratcheting Crimping Tool Set with Waterproof Connectors, 220-Piece

The 220-piece set is designed for repairing existing electrical wiring and installing new wiring. It contains the tools, seals, terminals and connector housings required to assemble waterproof electrical plug connections.

Quick-Change Ratcheting Crimping Tool

The aluminium ratcheting crimping tool allows the die pairs to be changed quickly. Insert the required die pair into the front of the tool.

Select the appropriate die according to the cable cross-section.

Crimping Dies

• H6 die pair for DIN 0.35 / 0.5–0.8 mm² cables
  AWG 22 / 20–18
• H7 die pair for DIN 1.0–2.0 / 3.0 mm² cables
  AWG 16–14 / 12

Tools Included

• Quick-change ratcheting crimping tool, aluminium construction
• H6 crimping die pair
• H7 crimping die pair
• Connector terminal release tool

Cable Seals

• 25 cable seals, 1.4 mm, for wire Ø 1.4–1.9 mm
• 30 cable seals, 2.5 mm, for wire Ø 2.5–3.4 mm
• 25 cable seals, 2.8 mm, for wire Ø 2.9–3.8 mm

Male and Female Connector Terminals

• 20 male terminals for 0.50–0.85 mm² cables
• 20 female terminals for 0.50–0.85 mm² cables
• 20 male terminals for 1.25–2.0 mm² cables
• 20 female terminals for 1.25–2.0 mm² cables
• 20 male terminals for 3 mm² cables
• 20 female terminals for 3 mm² cables

Connector Housings

• 3 male 1-pin connector housings
• 3 female 1-pin connector housings
• 2 male 2-pin connector housings
• 2 female 2-pin connector housings
• 1 male 3-pin single-row connector housing
• 1 female 3-pin single-row connector housing
• 1 male 4-pin single-row connector housing
• 1 female 4-pin single-row connector housing
• 1 male 4-pin double-row connector housing
• 1 female 4-pin double-row connector housing

Crimping Procedure

1. Insert the required die pair into the front of the crimping tool. Select H6 or H7 according to the cable cross-section.
2. Pass the cable through the appropriate cable seal.
3. Remove the cable insulation. The stripped conductor must extend through the complete crimping section of the terminal.
4. Position the cable inside the connector terminal. The cable seal must sit beneath the retaining tabs, while the stripped conductor must cover the complete conductor-crimping section. This is necessary to provide a secure electrical connection.
5. Crimp the connector terminal.
6. After crimping, check that the cable is securely connected to the terminal and that the seal is correctly positioned beneath the retaining tabs.

Removing a Connector Terminal

1. Insert the release tool into the connector housing from the front.
2. Push the release tool into the connector until the terminal’s locking tabs are released.
3. Pull the cable together with the terminal out through the rear of the connector housing.