Balance Shaft Locking Tool Set for Ford 2.2 DOHC Diesel – as 303-1328, 303-1329, 303-1330

This specialized tool set is designed for locking and aligning the balance shafts during engine repair or timing belt replacement. It ensures correct positioning and prevents misalignment during service operations.

Application

Used during:

• Timing belt replacement
• Engine repair and overhaul
• Balance shaft inspection and adjustment
• Accurate engine timing setup

Compatibility – Engines & Vehicles

Ford 2.2 DOHC Diesel:
Q4BA, Q4WA, KNBB, KNBA, KNWA
Installed in: Galaxy, S-MAX, Mondeo (2008–2015)

Peugeot / Citroën DW12:
4HX and related variants
Installed in: Peugeot 407, 607, 406 HDi and Citroën C5, C6, C8 HDi (2002–2015)

Land Rover:
224DT
Installed in: Discovery, Freelander 2 (2009–2015)

Compatibility – Engine Codes

4HK (DW12ME5), 4HK (DW12MTED4), 4HL (DW12C), 4HN (DW12MTED4), 4HP (DW12BTED4), 4HR (DW12BTED4), 4HT (DW12BTED4), 4HW (DW12ATED4), 4HW (DW12BTED4), 4HW (DW12TED4), 4HX (DW12TED4), 4HY (DW12UTED), 4HZ (DW12TED4), 224DT, KNBA, KNWA, Q4BA, Q4WA

Scope of Delivery

• Balance shaft alignment tool as 303-1328, 0190D
• Balance shaft locking tool as 303-1329
• Balance shaft setting tool as 303-1330

Reference Numbers

Used as:

• Ford: 303-1328
• Ford: 303-1329
• Ford: 303-1330
• PSA: 0190D

The OEM reference numbers are for identification purposes only. This tool set is not an original OEM product.

Balance Shaft Locking Tool for DOHC 2.2L (Art. No. 116175)

This tool can also be used to measure the balance shaft rotational backlash, which is required when installing a new balance shaft module.

On certain engines, replacement of the timing belt requires removal or inspection of the balance shaft assembly. This special tool set provides all the necessary tools for servicing, aligning, and adjusting the balance shafts.

Removal Procedure

(Example: Ford 2.2 Q4BA engine)

Preliminary Work

• Remove oil pan (tightening torque: 21 bolts × 9 Nm)
• Remove oil pump (note different bolt torques: 4 × 7 Nm, then 9 Nm)
• Remove crankcase reinforcement:
  • Block/cylinder head reinforcement bolts: 9 × 47 Nm
  • Crankcase reinforcement bolts: 20 × 10 Nm, then 16 Nm
• Lock the crankshaft at Top Dead Center (TDC) at the flywheel

Balance Shaft Removal

• Align the balance shafts using Tool 2
• Install Locking Tool 1 to secure the shafts in position
• The balance shaft module can now be removed

Measuring Balance Shaft Backlash

Checking Backlash Between Balance Shafts

When installing a new balance shaft module:

• Ensure correct shims (spacers) are used
  • For measurement, use Ford shim No. 57 (thickness: 1.57 mm)
• Shim numbering corresponds to size +1 mm
  • Example: No. 29 = 1.29 mm
• Shims are available as OEM spare parts

Procedure

• Install new balance shaft assembly
• Tighten bolts evenly in two stages (inside → outside, star pattern):
  • Stage 1: 5 Nm
  • Stage 2: 22 Nm
• Install lever (Tool 3), dial gauge holder, and dial indicator (preloaded)
• Push the balance shaft axially to the stop
• Lock the right-hand balance shaft (viewed from front) using Tool 1
• Move lever (Tool 3) carefully in both directions to measure backlash

Specified value: 0.01 mm – 0.07 mm

Checking Backlash Between Shaft and Crankshaft

• Do not lock the crankshaft
• Install lever (Tool 3) and dial indicator with holder
• Push the left balance shaft toward the oil pump and measure the play
• Record the value
• Loosen the lever (Tool 3) and rotate the crankshaft in ¼ turns
• Repeat measurements (total of 8 positions)

Specified value: 0.01 mm – 0.07 mm

• Adjust using shims if necessary

Installation

• Align balance shafts with bores facing right and downward
• Verify alignment using Tool 2
  • Shaft markings must face upward
• Hold balance shaft in position using Tool 1
• Ensure engine is at TDC (flywheel position)
• Install selected shims
• Install new balance shaft assembly
• Tighten bolts evenly in two stages (star pattern):
  • 5 Nm → 22 Nm
• Reassemble the vehicle

CITROËN C-CROSSER (VU_, VV_) (02.2007 - ) 2.2 HDi (156 HP, 115 kW)

CITROËN C-CROSSER ENTERPRISE (VU_, VV_) (01.2009 - ) 2.2 HDi (156 HP, 115 kW)

CITROËN C5 I (DC_) (03.2001 - 03.2005) 2.2 HDi (DC4HXB, DC4HXE) (133 HP, 98 kW)

CITROËN C5 I Break (DE_) (06.2001 - 09.2004) 2.2 HDi (DE4HXB, DE4HXE) (133 HP, 98 kW)

CITROËN C5 II (RC_) (09.2004 - 11.2007) 2.2 HDi (163 HP, 120 kW)

CITROËN C5 II (RC_) (09.2004 - 11.2007) 2.2 HDi (170 HP, 125 kW)

CITROËN C5 II (RC_) (09.2004 - 11.2007) 2.2 HDi (RC4HXE) (133 HP, 98 kW)

CITROËN C5 II Break (RE_) (09.2004 - 04.2007) 2.2 HDi (163 HP, 120 kW)

CITROËN C5 II Break (RE_) (09.2004 - 04.2007) 2.2 HDi (170 HP, 125 kW)

CITROËN C5 II Break (RE_) (09.2004 - 04.2007) 2.2 HDi (RE4HXE) (133 HP, 98 kW)

CITROËN C5 III (RD_) (02.2008 - 10.2014) 2.2 HDi (163 HP, 120 kW)

CITROËN C5 III (RD_) (02.2008 - 10.2014) 2.2 HDi (170 HP, 125 kW)

CITROËN C5 III (RD_) (02.2008 - 10.2014) 2.2 HDi 200 (204 HP, 150 kW)

CITROËN C5 III Break (RW_) (02.2008 - 10.2014) 2.2 HDi (170 HP, 125 kW)

CITROËN C5 III Break (RW_) (02.2008 - 10.2014) 2.2 HDi 165 (163 HP, 120 kW)

CITROËN C5 III Break (RW_) (02.2008 - 10.2014) 2.2 HDi 200 (204 HP, 150 kW)

CITROËN C6 (TD_) (09.2005 - 12.2012) 2.2 HDi (163 HP, 120 kW)

CITROËN C6 (TD_) (09.2005 - 12.2012) 2.2 HDi (170 HP, 125 kW)

CITROËN C8 (EA_, EB_) (06.2002 - ) 2.2 HDi (128 HP, 94 kW)

CITROËN C8 (EA_, EB_) (06.2002 - ) 2.2 HDi (163 HP, 120 kW)

CITROËN C8 (EA_, EB_) (06.2002 - ) 2.2 HDi (170 HP, 125 kW)

CITROËN JUMPER Bus (244, Z_) (04.2002 - 06.2006) 2.2 HDi (101 HP, 74 kW)

CITROËN JUMPER Box (244) (04.2002 - 10.2010) 2.2 HDi (101 HP, 74 kW)

CITROËN JUMPER platform/chassis (244) (02.2002 - 06.2006) 2.2 HDi (101 HP, 74 kW)

FORD GALAXY (WA6) (05.2006 - 06.2015) 2.2 TDCi (175 HP, 129 kW)

FORD GALAXY (WA6) (05.2006 - 06.2015) 2.2 TDCi (200 HP, 147 kW)

FORD MONDEO IV (BA7) (03.2007 - 01.2015) 2.2 TDCi (175 HP, 129 kW)

FORD MONDEO IV (BA7) (03.2007 - 01.2015) 2.2 TDCi (200 HP, 147 kW)

FORD MONDEO IV Saloon (BA7) (03.2007 - 01.2015) 2.2 TDCi (175 HP, 129 kW)

FORD MONDEO IV Saloon (BA7) (03.2007 - 01.2015) 2.2 TDCi (200 HP, 147 kW)

FORD MONDEO IV Tournament (BA7) (03.2007 - 01.2015) 2.2 TDCi (175 HP, 129 kW)

FORD MONDEO IV Tournament (BA7) (03.2007 - 01.2015) 2.2 TDCi (200 HP, 147 kW)

FORD MONDEO IV Van (03.2007 - 09.2014) 2.2 TDCi (200 HP, 147 kW)

FORD S-MAX (WA6) (05.2006 - 12.2014) 2.2 TDCi (175 HP, 129 kW)

FORD S-MAX (WA6) (05.2006 - 12.2014) 2.2 TDCi (200 HP, 147 kW)

LAND ROVER DISCOVERY SPORT (L550) (09.2014 - ) 2.2 D 4x4 (150 HP, 110 kW)

LAND ROVER DISCOVERY SPORT (L550) (09.2014 - ) 2.2 D 4x4 (190 HP, 140 kW)

LAND ROVER FREELANDER 2 (L359) (10.2006 - 12.2015) 2.2 SD4 4x4 (190 HP, 140 kW)

LAND ROVER FREELANDER 2 (L359) (10.2006 - 12.2015) 2.2 TD4 4x4 (152 HP, 112 kW)

LAND ROVER FREELANDER 2 (L359) (10.2006 - 12.2015) 2.2 TD4 4x4 (156 HP, 115 kW)

LAND ROVER FREELANDER 2 VAN (L359) (10.2006 - 10.2014) 2.2 TD4 4x4 (160 HP, 118 kW)

LAND ROVER RANGE ROVER EVOQUE (L538) (09.2011 - 12.2019) 2.2 D (150 HP, 110 kW)

LAND ROVER RANGE ROVER EVOQUE (L538) (09.2011 - 12.2019) 2.2 D 4x4 (150 HP, 110 kW)

LAND ROVER RANGE ROVER EVOQUE (L538) (09.2011 - 12.2019) 2.2 D 4x4 (190 HP, 140 kW)

PEUGEOT 4007 (VU_, VV_) (02.2007 - 03.2013) 2.2 HDi (156 HP, 115 kW)

PEUGEOT 406 (8B) (08.1995 - 01.2005) 2.2 HDi (133 HP, 98 kW)

PEUGEOT 406 Break (8E/F) (10.1996 - 10.2004) 2.2 HDi (133 HP, 98 kW)

PEUGEOT 406 Coupe (8C) (03.1997 - 02.2005) 2.2 HDI (133 HP, 98 kW)

PEUGEOT 407 (6D_) (02.2004 - 12.2011) 2.2 HDi (163 HP, 120 kW)

PEUGEOT 407 (6D_) (02.2004 - 12.2011) 2.2 HDi 170 (170 HP, 125 kW)

PEUGEOT 407 SW (6E_) (05.2004 - 12.2011) 2.2 HDi (163 HP, 120 kW)

PEUGEOT 407 SW (6E_) (05.2004 - 12.2011) 2.2 HDi 170 (170 HP, 125 kW)

PEUGEOT 508 I (8D_) (11.2010 - 12.2018) 2.2 HDi (204 HP, 150 kW)

PEUGEOT 508 SW I (8E_) (11.2010 - 12.2018) 2.2 HDi (204 HP, 150 kW)

PEUGEOT 508 SW Box Body/Estate (8E_) (11.2011 - ) 2.2 HDi (204 HP, 150 kW)

PEUGEOT 607 (9D, 9U) (01.2000 - 07.2011) 2.2 HDi (133 HP, 98 kW)

PEUGEOT 607 (9D, 9U) (01.2000 - 07.2011) 2.2 HDi (170 HP, 125 kW)

PEUGEOT 807 (EB_) (06.2002 - ) 2.2 HDi (128 hp, 94 kW)

PEUGEOT 807 (EB_) (06.2002 - ) 2.2 HDi (136 HP, 100 kW)

PEUGEOT 807 (EB_) (06.2002 - ) 2.2 HDi (163 HP, 120 kW)

PEUGEOT 807 (EB_) (06.2002 - ) 2.2 HDi (170 HP, 125 kW)

PEUGEOT BOXER Bus (244, Z_) (12.2001 - 06.2006) 2.2 HDi (101 HP, 74 kW)

PEUGEOT BOXER Box (244) (12.2001 - 09.2009) 2.2 HDi (101 HP, 74 kW)

PEUGEOT BOXER platform/chassis (244) (12.2001 - 06.2006) 2.2 HDi (101 hp, 74 kW)